The Thermal Press Difference
Thermal Press International, Inc. (TPI) has been a pioneer in thermal press machines, technologies, and customized solutions for nearly 50 years. Specializing in heat staking, heat sealing, thermal insertion and swaging equipment, we serve industries including medical, electronics, automotive, computer, and many others. Our customers rely on our expertise and continually return for new products. […]
Medical Device Trends for 2024 and Beyond

With the rapid development of new prototypes and changing consumer perceptions of healthcare, the medical device market is experiencing significant growth. According to recent market research, the industry is projected to grow annually by 5.2% from 2023 to 2030, reaching a global market value of $850 billion. Below, we explore some of the medical device […]
New Developments in Internet of Things (IoT) – Connected Medical Devices and Plastic Assembly – 2023

The fourth industrial revolution holds considerable promise for the internet of medical things (IoMT) and the plastic assembly industry. Currently, the IoMT focuses on infection tracking, automation of manual processes, and leveraging healthcare data to meet improved patient outcomes. In 2023, medical device manufacturers will begin leveraging analytics, artificial intelligence, cloud, automation, and big data to drive […]
Optimizing Uptime in Your Plastic Assembly Process

To manufacture high quality plastic products within a reasonable time frame and budget, an efficient assembly process is key. However, several factors can prolong assembly time, costing your company both time and money. To enhance your assembly process and boost production, it is crucial to calculate uptime accurately and identify potential time losses. Four Common […]
Plastic Welding’s Role with Thermal Assembly
Plastic welding enables the creation of a molecular bond between thermoplastic materials, ensuring exceptional strength and durability. This process minimizes the need for frequent repairs or replacements, making it a cost-effective solution for manufacturers. At Thermal Press International (TPI), we offer comprehensive consultation services to help determine the optimal assembly process for your applications and […]
Key Concepts in Plastic Assembly Stations
Advances in plastic assembly techniques have paved the way for innovative new products. However, the success of these processes heavily depends on operators working efficiently at their stations. Establishing an effective development, test, and production process requires systems that cater to both commercial interests and human physiology. Considerations for Deploying a Plastic Assembly Line in Your Company […]
Unlocking the Power of Thermal Assembly: A Comprehensive Guide
Thermal assembly, a cornerstone of modern manufacturing, encompasses a spectrum of techniques and specialized equipment tailored to meet diverse bonding needs. From the intricate components of automobiles, boasting over 30,000 parts, to the delicate specifications of medical devices subject to stringent FDA guidelines, the efficacy of thermal assembly can make or break the integrity of […]
The Impact of Assembly Costs in Medical Device Development
According to Precedence Research, medical device contract manufacturing was valued at $72.89 billion worldwide in 2022 and is expected to reach $211.66 billion annually by 2032. As a result, companies are continuously scrutinizing development costs, seeking ways to enhance efficiency and reduce expenses. Underestimating Assembly Costs During the planning stages, it’s common to underestimate manufacturing and assembly […]
Manufacturing Tips for Quality Plastic Assemblies
Quality plastic assemblies often rely on press fits to hold parts in perfect alignment. These bonded interference fits used in assembly connections provide consistent performance in a multitude of applications. The demand for press-fit assembly technology and heat sealing equipment shows that manufacturers are looking to near-shore manufacturing, to automate assembly processes, and to maintain […]
Why are Plastics Hard to Glue?
Plastics are widely used in modern product designs due to their versatility, low cost, and superior performance characteristics. Compounds like acetals, polypropylenes, and polyethylenes offer flexibility and durability, making them popular with designers. However, joining these parts together in plastic assemblies requires special consideration, as plastics can be challenging to glue. How to Bond Plastics […]