2-Up Boat Port Heat Sealing
This video features a C-Series Thermal Press configured for 2-up boat port heat sealing on medical-grade bags, enabling increased throughput while maintaining precise control. Applications like this require consistent sealing performance across multiple parts within a single cycle, making accurate fixturing and alignment critical. The system utilizes highly specialized tooling designed to securely locate and […]
Heat Sealing an Array of Small Vials
This video highlights a Thermal Press International C-Series machine performing precision foil heat sealing on an array of small vials. The process is designed to deliver accurate, repeatable seals for small-format vial applications where consistency and alignment are critical. In this application, the eight vials are loaded into a custom-designed fixture that supports proper positioning […]
Thermally Welding a Wearable Medical Device in an R&D Environment
This video showcases thermal welding of an adhesive patch to a wearable medical device using a C-Series machine in an R&D setting. Applications like this are common in wearable and skin-contact medical devices, where secure bonding and material compatibility are critical to both performance and patient safety. In this process, the adhesive patch is precisely […]
Heat Sealing a Flex Connector
This video showcases Thermal Press International R&D work involving the precision heat sealing of both an LCD and a printed circuit board (PCB) to a flex circuit connector in a single, controlled process. Heat sealing is an effective solution for bonding delicate electronic components where precise alignment, consistent pressure, and controlled heat are required to […]
In-Line Conveyor Heat Staking of a High-Density LED Array
This video demonstrates a simulated production cycle of Thermal Press International’s In-Line Conveyor Thermal Press operating within a SMEMA-compatible automated manufacturing line. The system is designed to integrate directly into conveyorized assembly environments where consistent throughput, repeatability, and minimal manual handling are critical to production efficiency. In this application, a pallet carrying a high-density LED […]
The Thermal Press Difference
This introductory video offers a behind-the-scenes look at Thermal Press International, showcasing who we are and what we do. It highlights our advanced machine solutions and provides an insightful tour of our state-of-the-art factory. Watch to discover the innovative technology, quality manufacturing, and expert craftsmanship that define our products and services.
Heat Staking Threaded Inserts
This video demonstrates a Thermal Press International C-Series machine performing precision heat staking of threaded inserts into thermoplastic components. Heat staking is a highly controlled thermal assembly process that allows metal inserts to be securely embedded into plastic parts, creating strong, repeatable threads without introducing stress or damage to the surrounding matierial. In this application, […]
Heat Sealing a Disc Port onto a Bioreactor Bag
This video showcases Thermal Press International’s Dual C-Series machine, also known as the Port Sealer Thermal Press, being used to heat seal a disc port onto a bioreactor bag for critical single-use biroprocessing applications. Bioreactor bags require strong, consistent, and leak-resistant seals to maintain sterility, preserve process integrity, and support reliable fluid handling throughout production. […]
Piezo Heat Swaging on a Rotary Table
This video features a C-Series Thermal Press performing heat swaging – a specialized form of heat staking – to secure piezoelectric sounders into a wearable medical device. This application requires precise control of heat and pressure to form secure, consistent stakes while protecting sensitive electronic components. The system is equipped with a rotary indexing table […]
PCB Heat Staking on a Rotary Table 2
This video showcases a Thermal Press International C-Series machine performing PCB heat staking using a rotary table configuration designed to improve throughput and operator efficiency. Applications involving printed circuit board assemblies often require precise alignment, controlled heat transfer, and repeatable forming across multiple staking points to ensure secure component retention without damaging sensitive electronics. In […]