Services
Thermal Plastic Assembly Process Development and Optimization Services
At Thermal Press International, we can support you through the entire product lifecycle by evaluating feasibility and developing optimal manufacturing plans for high quality and efficiency. We optimize assembly processes for strength, cycle time, and appearance, offering tailored design recommendations and prototype assembly. With the use of advanced 3D printing technology, we can quickly create prototypes that allow for rapid testing and design refinement. Whether you have detailed specifications or a rough outline, we help develop and refine your manufacturing concept, estimate equipment costs, and use CAD tools to verify design elements, ensuring your automation equipment meets all requirements. Let us transform your ideas into reality with our comprehensive expertise.
Prototyping
Design for Manufacturing (DFM)
During the product design stage, we collaborate to reduce manufacturing costs and identify/prevent discrepancies.
Concept Design
Translating ideas into viable product concepts.
Material Selection
Expert guidance in choosing materials aligned with your application requirements and budget constraints.
Cost Analysis
Leverage our decades of experience to ensure optimal material selection within budgetary constraints.
3D Printing
Rapid prototyping for iterative design refinement, saving time and costs before full-scale production.
R&D Services
Fixturing Design
Custom fixtures to ensure accuracy, repeatability, and efficiency in your production process.
Automation Machine Design
Specialized machinery design to automate industrial processes, improving efficiency and consistency.
Process Development/Optimization
Enhanced manufacturing processes for increased efficiency, quality, and cost-effectiveness. Ergonomics always factored in prioritizing worker safety, comfort and efficiency.
Product Design and Optimization
Design Refinement
Refining and enhancing product designs for optimal performance and manufacturability.
Collaborative Approach
Collaborating on projects from rough concepts to detailed designs.
Optimization
Optimizing design elements for strength, material efficiency, and production cost.
Advanced Tools
Utilizing advanced CAD tools, 3D printing, and simulation technologies.
Meeting Requirements
Ensuring product design meets all functional, aesthetic, and technical requirements.
Quality Improvement
Reducing production challenges, minimizing waste, and improving product quality and reliability.
Pilot Runs
Small Batch Testing
Refining and enhancing product designs for optimal performance and manufacturability.
Real-world Validation
Real-world validation of equipment setup, assembly processes, and product performance.
Issue Identification and Risk Reduction
Early identification of potential product issues to ensure smooth full-scale production and reduction of manufacturing risks enhances confidence to scale up production.
Streamlined Production
Streamlined production with optimized cycle times and minimized costs.
Contract Assembly Services
Electrical
Comprehensive electrical and electromechanical assembly services, including board-level assembly, chassis and rack panel wiring, front panel assembly, control panel/box assembly as well as electrical wire and cable harnesses.
Mechanical
Expert mechanical assembly capabilities for transforming components into fully assembled products from hardware installation to complete mechanical assembly involving dozens of subcomponents.
Plastics
Customized plastic assembly services including heat sealing, heat staking, and impulse sealing for permanent, effective assemblies.
At TPI, we understand the importance of meeting deadlines. Our dedicated project managers closely monitor each project, maintaining open communication channels with you throughout the process. Upload your design files, and we guarantee a response within one business day. Contact us today to streamline your manufacturing processes.
Industries Served
- Medical
- Automotive
- Aerospace
- Consumer Goods
- Electronics
