Custom Thermal Press

Custom Thermal Press Systems

Custom applications and processes are a specialty of Thermal Press International. 

Custom Thermal Press Assembly Systems and Solutions

We understand that every project comes with its own set of challenges and requirements.  That’s why we specialize in developing custom applications, processes and equipment tailored to your specific needs related to heat sealing, heat staking, plastic assembly, product testing, and other manufacturing processes required in the medical device, aerospace, consumer electronics, automotive, telecommunications, and consumer product industries.

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At Thermal Press International, custom applications and processes are our specialty. Below are some specific examples using our existing Thermal Press format solutions for many different and very specialized applications.  We recognize that each project presents its own unique set of challenges and requirements. That’s why we excel in developing custom applications, processes, and equipment specifically tailored to meet your precise needs in heat sealing, heat staking, plastic assembly, product testing, and other critical manufacturing processes. Our expertise spans across various industries, including medical devices, aerospace, consumer electronics, automotive, telecommunications, and consumer products.

Key Features

  • Open Format Dual “C-Frame” Design: Accommodates larger applications compared to the standard C-Series.
  • Versatile Configurations: Available in various heights and configurations to handle tall and deep components as well as a multitude of applications.
  • Quick Change Tooling: Equipped with features for rapid tooling changes.
  • Adjustable Stroke: Standard 4″ stroke with an adjustable hard stop for precise control.
  • Max Force Output: 1000 lbs.
  • Tooling Alignment: Base and actuator are pinned and slotted, ensuring repeatable changeouts of tooling packages (hot or cold) without re-alignment.
  • Programmable Velocity Control: Ensures precise actuation speeds.
  • User-Friendly Interface: HMI color touchscreen for easy operation, setup, and control, with multiple password protection levels.
  • Recipe Storage: Convenient storage of process recipes via the HMI touchscreen.
  • Advanced Controls: Integrated digital PID temperature controls with multi-zone capability, along with digital timers, counters, and positional data.
  • Precision Pressure Control: Features precision regulators and digital pressure controls with boost option.
  • Programmable Alarms: Operational lockout on all parameters for enhanced safety.
  • Safety Features: Two-hand start buttons with anti-tie down safety circuitry.
  • Compliance: Meets OSHA, CE, NFPA, and NEC standards.
  • Built-In Leveling: Three-point leveling for stable setup.
  • Easy Calibration: Test ports for straightforward calibration and validation.

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We collaborate closely with you to design and build systems that integrate seamlessly into your production line or work environment, ensuring optimal performance and efficiency. Our commitment to innovation and quality guarantees that every custom solution not only meets but exceeds industry standards, delivering superior results and maximizing your investment. Whether you require specialized equipment for a niche application or a comprehensive assembly system, Thermal Press International is your trusted partner for all your custom thermal press needs.

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