Built to Last: Refurbishing Legacy Thermal Press Machines

At Thermal Press International, we take pride in designing and manufacturing thermal assembly machines that stand the test of time.  For nearly 50 years, our equipment has supported critical manufacturing processes across industries – from medical and automotive to consumer electronics and aerospace.  In many cases, a TPI machine (or machines) has helped produce a […]

Medical Device Trends for 2025 and Beyond: Innovation in Action

The global medical device industry continues to evolve at a remarkable pace.  As we move deeper into 2025, key trends are shaping the future of healthcare by delivering smarter, safer, and more connected solutions.  The market is projected to reach a global value of $850 billion by 2030, with an annual growth rate of 5.2%.  […]

Boosting Process Reliability with Post Cooling in Thermal Press Equipment

In high-precision plastic assembly applications, process control and repeatability are everything.  One feature that often gets overlooked – but can significantly enhance part quality and cycle consistency – is post cooling. At Thermal Press International, our machines include an optional post cooling feature, designed to improve the consistency and durability of thermoplastic assemblies by introducing […]

Reshoring Medical Device Manufacturing: How Thermal Press International Can Help

As medical device manufacturers consider reshoring production to the USA to avoid import tariffs, they face challenges such as improving supply chain resilience and ensuring a cost-effective and timely transition.  With nearly 50 years of industry expertise, Thermal Press International (TPI) provides turnkey thermal press solutions that streamline medical device assembly and domestic manufacturing. Why […]

MD&M West 2025: A Successful Event for Thermal Press International

The MD&M West tradeshow in Anaheim, CA was another outstanding event for Thermal Press International (TPI)!  Our booth was bustling with activity throughout the show, as we had the opportunity to connect with both existing and new customers across the medical device manufacturing industry. Among our existing customers, many stopped by to pay their respects […]

Heat Swaging – A Specialized Form of Heat Staking in Thermoplastic Assembly

In the world of thermoplastic assembly, precision and strength are paramount.  Among the various techniques used to join plastic components, heat staking and heat swaging stand out for their efficiency and reliability.  While these terms are often used interchangeably, it’s essential to understand that heat swaging is a specialized form of heat staking.  In the […]

Heat Sealing a Small Filter Membrane to a Medical Device

This video showcases our C-Series machine, designed to heat seal a small filter membrane inside an intricate medical device. The machine features a customized locating device and nest to ensure precise placement, along with a power shuttle table for easy and efficient loading and unloading.

Heat Sealing a Membrane to a Microfluidic Diagnostic Test Card

This video features a C-Series machine equipped with a customized nest featuring a clamping device for heat sealing a thin membrane onto a microfluidic diagnostic testing card. The system also includes a power shuttle table, ensuring efficient and convenient loading and unloading.

Heat Sealing Pre-Cut Filters to a Wearable Medical Patch

This video highlights one of our C-Series machines, designed to heat seal film onto wearable medical patches in a 6-up configuration. The system features a power shuttle table for easy loading and unloading, along with an automated roll feed system for seamless application of the medical film.

Foil Sealing a Tray of Vials

This video showcases an H-Series Thermal Press being used to heat seal foil onto an entire tray of vials. The system features a power shuttle table for efficient operation, along with custom fixturing that includes a specialized nest, locating pins to position the foil sheet accurately, and a secure clamping system.