Heat Swaging – A Specialized Form of Heat Staking in Thermoplastic Assembly

In the world of thermoplastic assembly, precision and strength are paramount.  Among the various techniques used to join plastic components, heat staking and heat swaging stand out for their efficiency and reliability.  While these terms are often used interchangeably, it’s essential to understand that heat swaging is a specialized form of heat staking.  In the […]

Heat Staking Threaded Inserts

This video showcases our C-Series machine being used to heat stake threaded inserts. The system features a customized nesting setup to ensure precise positioning of the parts on every run. It also utilizes a rotary table for efficient loading and unloading, providing increased production capacity.

Heat Staking a Thermal Threaded Insert

This video showcases a C-Series Thermal Press equipped with a power shuttle table, facilitating easy loading and unloading of parts. After the threaded inserts are loaded, safety protocols require both hands to engage the Opto buttons to initiate the heat staking process. Custom-designed heat stake probes and a corresponding fixture ensure precise and consistent results […]

Manufacturing Tips for Quality Plastic Assemblies

Quality plastic assemblies often rely on press fits to hold parts in perfect alignment. These bonded interference fits used in assembly connections provide consistent performance in a multitude of applications. The demand for press-fit assembly technology and heat sealing equipment shows that manufacturers are looking to near-shore manufacturing, to automate assembly processes, and to maintain […]

Understanding the Heat Staking Process: A Comprehensive Guide

Heat staking stands as a fundamental process in modern manufacturing, offering a reliable means to mechanically lock thermoplastic components in place through controlled heating and reformation.  This overview will delve into the intricacies of heat staking, providing insights into its methods, design considerations, and disassembly techniques. Introduction: Heat staking involves the precise application of heat […]

Why are Plastics Hard to Glue?

Plastics are widely used in modern product designs due to their versatility, low cost, and superior performance characteristics.  Compounds like acetals, polypropylenes, and polyethylenes offer flexibility and durability, making them popular with designers.  However, joining these parts together in plastic assemblies requires special consideration, as plastics can be challenging to glue. How to Bond Plastics […]

Elevating Your Heat Staking Solutions with Thermal Press International

Since its inception in 1976, Thermal Press International (TPI) has consistently set the benchmark in the industry for cutting-edge heat staking equipment and solutions.  Offering a comprehensive range of innovative products and accessories, TPI remains the go-to choice for businesses seeking precision, reliability, and versatility in their thermal assembly processes. Versatility Redefined: C-Series and H-Series […]