Choosing Between Pneumatic and Servo Actuators for Thermal Assembly
A Practical Guide from Thermal Press International In precision thermal assembly – whether joining, sealing, or staking thermoplastics – actuator choice influences consistency, performance, and validation capabilities. Pneumatic and servo actuation each offer distinct advantages, depending on material characteristics, regulatory expectations, and production goals. Pneumatic actuators remain the industry standard for most applications, providing constant […]
2-Up Boat Port Heat Sealing
This video features a C-Series Thermal Press configured for 2-up boat port heat sealing on medical-grade bags, enabling increased throughput while maintaining precise control. Applications like this require consistent sealing performance across multiple parts within a single cycle, making accurate fixturing and alignment critical. The system utilizes highly specialized tooling designed to securely locate and […]
Thermally Welding a Wearable Medical Device in an R&D Environment
This video showcases thermal welding of an adhesive patch to a wearable medical device using a C-Series machine in an R&D setting. Applications like this are common in wearable and skin-contact medical devices, where secure bonding and material compatibility are critical to both performance and patient safety. In this process, the adhesive patch is precisely […]
Built to Last: Refurbishing Legacy Thermal Press Machines
At Thermal Press International, we take pride in designing and manufacturing thermal assembly machines that stand the test of time. For nearly 50 years, our equipment has supported critical manufacturing processes across industries – from medical and automotive to consumer electronics and aerospace. In many cases, a TPI machine (or machines) has helped produce a […]
Medical Device Trends for 2025 and Beyond: Innovation in Action
The global medical device industry continues to evolve at a remarkable pace. As we move deeper into 2025, key trends are shaping the future of healthcare by delivering smarter, safer, and more connected solutions. The market is projected to reach a global value of $850 billion by 2030, with an annual growth rate of 5.2%. […]
Boosting Process Reliability with Post Cooling in Thermal Press Equipment
In high-precision plastic assembly applications, process control and repeatability are everything. One feature that often gets overlooked – but can significantly enhance part quality and cycle consistency – is post cooling. At Thermal Press International, our machines include an optional post cooling feature, designed to improve the consistency and durability of thermoplastic assemblies by introducing […]
Reshoring Medical Device Manufacturing: How Thermal Press International Can Help
As medical device manufacturers consider reshoring production to the USA to avoid import tariffs, they face challenges such as improving supply chain resilience and ensuring a cost-effective and timely transition. With nearly 50 years of industry expertise, Thermal Press International (TPI) provides turnkey thermal press solutions that streamline medical device assembly and domestic manufacturing. Why […]
MD&M West 2025: A Successful Event for Thermal Press International
The MD&M West tradeshow in Anaheim, CA was another outstanding event for Thermal Press International (TPI)! Our booth was bustling with activity throughout the show, as we had the opportunity to connect with both existing and new customers across the medical device manufacturing industry. Among our existing customers, many stopped by to pay their respects […]
Heat Swaging – A Specialized Form of Heat Staking in Thermoplastic Assembly
In the world of thermoplastic assembly, precision and strength are paramount. Among the various techniques used to join plastic components, heat staking and heat swaging stand out for their efficiency and reliability. While these terms are often used interchangeably, it’s essential to understand that heat swaging is a specialized form of heat staking. In the […]
Heat Staking a Surgical Device with an Intricate Fixture
This video showcases a Thermal Press International C-Series Thermal Press performing a precision heat staking operation on a delicate surgical device. The application involves heat staking a single plastic post to securely retain a component, requiring careful control of heat, time and pressure to avoid damaging surrrounding features. Due to the intricate geometry and sensitivity […]