Elevate Your Assembly Processes with Customized Heat Staking Applications from Thermal Press International

Unlocking Efficiency and Precision with Tailored Tooling by TPI

At Thermal Press International (TPI), we understand that every assembly challenge demands a unique solution.  That’s why we offer a comprehensive range of customized tooling options, designed to address your specific assembly needs with precision and efficiency.

The image provides a closer look at the versatility of our tooling solutions.  It is an example of a fully adjustable X and Y axis alignment fixture system.  TPI tooling fixtures and thermal press systems are designed to provide quick change application specific tooling.  In this case two cell phones are placed in a clamping fixture for staking a sheet metal battery flow.  The thermal head can easily be interchanged plus the fixture is mounted to a quick-change pallet for ease of set up with the X and Y alignment maintained regardless of the number of times it is changed to run other applications.

Whether you require standard off-the-shelf components or customized tooling solutions designed to your exact specifications, TPI is your trusted partner in assembly excellence.

Contact Us: Contact Thermal Press International at (925) 454-9800 to speak with an engineer and explore how heat staking can optimize your manufacturing operations.

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Choosing Between Pneumatic and Servo Actuators for Thermal Assembly

A Practical Guide from Thermal Press International In precision thermal assembly – whether joining, sealing, or staking thermoplastics – actuator choice influences consistency, performance, and validation capabilities.  Pneumatic and servo actuation each offer distinct advantages, depending on material characteristics, regulatory expectations, and production goals. Pneumatic actuators remain the industry standard

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