Thermally Welding a Wearable Medical Device in an R&D Environment
This video showcases a C-Series machine welding the adhesive patch to the plastic housing of a wearable medical device in an R&D setting. It features a rotary table for enhanced throughput.
How Our Customers Use Heat Staking in Regulated Industries
When it comes to manufacturing for regulated industries like medical devices, automotive systems, and electronics, the stakes are high – and so are the standards. Heat staking is a proven and precise method for thermoplastic assembly, and at Thermal Press International (TPI), we specialize in delivering cleanroom-ready heat staking systems tailored for the most demanding […]
Unveiling the Advantages of Heat Sealing Films and Plastics
In today’s advanced manufacturing and packaging environments, heat sealing equipment plays a critical role in bonding plastic components with strength, precision, and repeatability. This thermal process – commonly used in medical device manufacturing, industrial plastics assembly, and electronic packaging – uses heat and pressure to create reliable, airtight seals in thermoplastic materials. Whether sealing flexible […]
Expanding Capabilities: 5-Axis CNC Machining Now Available at TPI
We’re excited to announce the addition of a Haas UMC-750SS 5-axis CNC mill to our in-house machine shop. While our shop has always supported the creation of custom tooling for TPI thermal press systems, we’ve also provided local CNC machining services for companies throughout the region. This latest equipment investment dramatically expands what we can […]
Heat Sealing a Flex Connector
This video showcases R&D work involving the simultaneous heat sealing of an LCD and a PCB to a flex circuit connector. The process is performed on a C-Series Thermal Press equipped with a power shuttle table for precision alignment and efficient operation. The specialized fixture includes a small vacuum hose to hold the flex connector […]
Built to Last: Refurbishing Legacy Thermal Press Machines
At Thermal Press International, we take pride in designing and manufacturing thermal assembly machines that stand the test of time. For nearly 50 years, our equipment has supported critical manufacturing processes across industries – from medical and automotive to consumer electronics and aerospace. In many cases, a TPI machine (or machines) has helped produce a […]
Medical Device Trends for 2025 and Beyond: Innovation in Action
The global medical device industry continues to evolve at a remarkable pace. As we move deeper into 2025, key trends are shaping the future of healthcare by delivering smarter, safer, and more connected solutions. The market is projected to reach a global value of $850 billion by 2030, with an annual growth rate of 5.2%. […]
Boosting Process Reliability with Post Cooling in Thermal Press Equipment
In high-precision plastic assembly applications, process control and repeatability are everything. One feature that often gets overlooked – but can significantly enhance part quality and cycle consistency – is post cooling. At Thermal Press International, our machines include an optional post cooling feature, designed to improve the consistency and durability of thermoplastic assemblies by introducing […]
In-Line Conveyor Heat Staking of a High-Density LED Array
This video demonstrates a simulation of Thermal Press International’s In-Line Conveyor Thermal Press (SMEMA) operating within an automated production line setup. In this simulation, a pallet is advanced along a roller conveyor system, replicating its movement on an actual automation line. As the pallet reaches the heat staking station, it precisely locks into position, allowing […]
Reshoring Medical Device Manufacturing: How Thermal Press International Can Help
As medical device manufacturers consider reshoring production to the USA to avoid import tariffs, they face challenges such as improving supply chain resilience and ensuring a cost-effective and timely transition. With nearly 50 years of industry expertise, Thermal Press International (TPI) provides turnkey thermal press solutions that streamline medical device assembly and domestic manufacturing. Why […]