Thermal Assembly vs Ultrasonic Welding in Medical Device Manufacturing
Introduction Medical device manufacturers face unique challenges when selecting plastic assembly methods. Every joining process must balance reliability, cleanliness, scalability, cost effectiveness, and regulatory compliance. Choosing the wrong method can increase scrap, reduce throughput, complicate validation, and introduce risks that affect long-term product performance and regulatory confidence. Two of the most widely considered technologies for […]
Heat Sealing a Boat Port
This video features a C-Series Thermal Press configured to hea seal a boat port onto an IV bag, a critical application in medical fluid management where seal integrity and consistency are essential. Port and fitment sealing requires precise control of heat, pressure, and alignment to ensure a reliable, leak-proof bond between the port and flexible […]
Port Sealer in Action
The Port Sealer Thermal Press shown in this video is engineered to deliver precise, repeatable heat sealing of ports and fitments across a wide range of medical and fluid management applications. The system utilizes interchangeable, precision-machined Delrin nests – visible as the white ring beneath the port – to securely locate and support each component […]
2-Up Boat Port Heat Sealing
This video features a C-Series Thermal Press configured for 2-up boat port heat sealing on medical-grade bags, enabling increased throughput while maintaining precise control. Applications like this require consistent sealing performance across multiple parts within a single cycle, making accurate fixturing and alignment critical. The system utilizes highly specialized tooling designed to securely locate and […]
Thermally Welding a Wearable Medical Device in an R&D Environment
This video showcases thermal welding of an adhesive patch to a wearable medical device using a C-Series machine in an R&D setting. Applications like this are common in wearable and skin-contact medical devices, where secure bonding and material compatibility are critical to both performance and patient safety. In this process, the adhesive patch is precisely […]
In-Line Conveyor Heat Staking of a High-Density LED Array
This video demonstrates a simulation of Thermal Press International’s In-Line Conveyor Thermal Press (SMEMA) operating within an automated production line setup. In this simulation, a pallet is advanced along a roller conveyor system, replicating its movement on an actual automation line. As the pallet reaches the heat staking station, it precisely locks into position, allowing […]
Reshoring Medical Device Manufacturing: How Thermal Press International Can Help
As medical device manufacturers consider reshoring production to the USA to avoid import tariffs, they face challenges such as improving supply chain resilience and ensuring a cost-effective and timely transition. With nearly 50 years of industry expertise, Thermal Press International (TPI) provides turnkey thermal press solutions that streamline medical device assembly and domestic manufacturing. Why […]
MD&M West 2025: A Successful Event for Thermal Press International
The MD&M West tradeshow in Anaheim, CA was another outstanding event for Thermal Press International (TPI)! Our booth was bustling with activity throughout the show, as we had the opportunity to connect with both existing and new customers across the medical device manufacturing industry. Among our existing customers, many stopped by to pay their respects […]
Elevate Your Assembly Processes with Customized Heat Staking Applications from Thermal Press International
Unlocking Efficiency and Precision with Tailored Tooling by TPI At Thermal Press International (TPI), we understand that every assembly challenge demands a unique solution. That’s why we offer a comprehensive range of customized tooling options, designed to address your specific assembly needs with precision and efficiency. The image provides a closer look at the versatility […]
The Thermal Press Difference
This introductory video offers a behind-the-scenes look at Thermal Press International, showcasing who we are and what we do. It highlights our advanced machine solutions and provides an insightful tour of our state-of-the-art factory. Watch to discover the innovative technology, quality manufacturing, and expert craftsmanship that define our products and services.