Reshoring Medical Device Manufacturing

As medical device manufacturers consider reshoring production to the USA to avoid import tariffs, they face challenges such as improving supply chain resilience and ensuring a cost-effective and timely transition.  With 50 years of industry expertise, Thermal Press International (TPI) provides turnkey thermal press solutions that streamline medical device assembly and domestic manufacturing. Why Choose […]

Streamlining Medical Device Assembly

In an ever-evolving medical landscape, flawless assembly of every unit, every time, is imperative.  Our automated medical device assembly equipment empowers your organization to meet demand while ensuring a seamless, high-quality manufacturing process. Automating Medical Device Assembly As the demand for medical devices continues to surge, Thermal Press International (TPI) offers innovative manufacturing and automation […]

Filters and Films in Medical Test Device Manufacturing

In the realm of medical diagnostics, precision, reliability, and efficiency are paramount.  From rapid tests for infectious diseases to advanced diagnostic tools, the accuracy of medical test devices often hinges on the quality of their components and assembly.  Among the critical elements in the manufacturing process are filters and films, which play a pivotal role […]

Heat Sealing a Disc Port onto a Bioreactor Bag

This video showcases Thermal Press International’s Dual C-Series machine, also known as the Port Sealer Thermal Press, being used to heat seal a disc port onto a bioreactor bag for critical single-use bioprocessing applications. Bioreactor bags require strong, consistent, and leak-resistant seals to maintain sterility, preserve process integrity, and support reliable fluid handling throughout production. […]

Piezo Heat Swaging on a Rotary Table

Piezo heat swaging on rotary table using Thermal Press machine

This video features a C-Series Thermal Press performing heat swaging – a specialized form of heat staking – to secure piezoelectric sounders into a wearable medical device. This application requires precise control of heat and pressure to form secure, consistent stakes while protecting sensitive electronic components. The system is equipped with a rotary indexing table […]

Heat Staking a Medical Microfluidic Card with Extremely Small Posts

Heat staking very small posts on a medical fluidic card using Thermal Press equipment

This video demonstrates Thermal Press International’s expertise in precision heat staking a medical microfluidic diagnostic card featuring seventeen extremely small thermoplastic posts. Applications such as this demand exceptional positional accuracy, repeatable heat transfer, and tightly controlled forming parameters to ensure each post is consistently staked without damaging delicate card features or surrounding components. The system […]

Heat Staking a Surgical Device with an Intricate Fixture

Heat staking surgical device using intricate custom fixture on Thermal Press machine

This video showcases a Thermal Press International C-Series Thermal Press performing a precision heat staking operation on a delicate surgical device. The application involves heat staking a single plastic post to securely retain a component, requiring careful control of heat, time and pressure to avoid damaging surrounding features. Due to the intricate geometry and sensitivity […]

Heat Sealing a Tyvek Lid on a Container

Heat sealing Tyvek lid using Thermal Press machine

This video highlights a Thermal Press International C-Series machine performing precision heat sealing of a Tyvek lid onto a medical container. Heat sealing Tyvek is a critical process in medical packaging, as it provides a secure, breathable seal that supports sterilization methods such as ethylene oxide (EtO) while maintaining a reliable microbial barrier. In this […]

Heat Sealing a Small Filter Membrane to a Medical Device

Heat sealing small filter membrane for medical device using Thermal Press machine

This video features a C-Series Thermal Press configured to heat seal a small filter membrane within an intricate medical device assembly. Applications like this require precise control of heat, pressure, and positioning to ensure consistent sealing performance without damaging delicate components. The system utilizes a customized locating device and precision-engineered nest to accurately position both […]

Heat Sealing a Membrane to a Microfluidic Diagnostic Test Card

This video features a C-Series machine equipped with a customized nest featuring a clamping device for heat sealing a thin membrane onto a microfluidic diagnostic testing card. The system also includes a power shuttle table, ensuring efficient and convenient loading and unloading.