Heat Sealing Pre-Cut Filters to a Wearable Medical Patch

This video highlights one of Thermal Press International’s C-Series machines being used to heat seal pre-cut filters onto wearable medical patches in a 6-up configuration. Applications such as this are common in medical and wearable device manufacturing, where precise placement, repeatable sealing performance, and efficient multi-part processing are essential to product quality and throughput. In […]
Heat Sealing a 2D Bioreactor Bag on a Customized Thermal Press Machine

This video showcases a large, custom-designed Thermal Press system engineered to heat seal 2D bioreactor bags used in biopharmaceutical and life science applications. These assemblies require precise control of heat and pressure over large sealing areas to ensure uniform, reliable perimeter seals that meet stringent performance and quality standards. The system is specifically designed to […]
Foil Sealing Microtiter Plates in a 2-Up Configuration

This video features an H-Series Thermal Press configured to heat seal foil onto microtiter plates in a 2-up configuration, enabling increased throughput while maintaining precise process control. Applications like this are common in diagnostic, laboratory, and life science environments where consistent sealing performance is critical. The system utilizes a carrier film to transfer the foil, […]
Heat Sealing a Perfusion Bioreactor Bag

This video showcases a Thermal Press International H-Series Thermal Press configured for precision heat sealing of a perfusion bioreactor bag. Heat sealing is a critical process in single-use bioprocessing applications, where consistent, high-integrity seals are required to maintain sterility, prevent leaks, and ensure reliable performance in demanding medical and pharmaceutical environments. In this application, the […]
Foil Sealing Diagnostic Test Cartridges in a 4-Up Configuration

This video showcases Thermal Press International’s C-Series machine being used to heat seal foil onto diagnostic test cartridges in a 4-up configuration for efficient, high-throughput production. Applications such as this are commonly used in medical diagnostics, point-of-care testing, and reagent containment, where consistent sealing performance is critical to protecting internal chambers, preserving reagents, and maintaining […]
Foil Sealing a Specialized Diagnostic Test Cartridge

This video features a C-Series Thermal Press configured to heat seal foil onto a specialized diagnostic test cartridge. Applications like this require precise control of heat, pressure, and alignment to ensure consistent sealing performance across intricate geometries and critical functional areas. The system utilizes custom-engineered tooling to accurately position and support the diagnostic cartridge during […]
Foil Sealing Microwell Plates in a 4-Up Configuration

This video features a C-Series machine designed for foil sealing microwell plates in a 4-up configuration, enabling efficient, high-throughput processing for diagnostic and laboratory applications. Microwell plates are commonly used in testing environments where consistent sealing is critical to protecting sample integrity and ensuring accurate results. The system utilizes a precision fixture to securely position […]
Heat Swaging a Battery into a Wearable Medical Device

This video highlights a Thermal Press International C-Series machine performing precision heat swaging to secure a battery within a wearable medical device assembly. Heat swaging is a controlled thermal forming process used to reshape thermoplastic features, creating a strong mechanical retention without introducing vibration or particulate – making it especially well suited for sensitive medical […]
Foil Sealing a Tray of Vials

This video showcases a Thermal Press International H-Series Thermal Press performing precision heat sealing of a foil layer onto an entire tray of vials in a single cycle. Heat sealing is widely used in medical, pharmaceutical, and diagnostic applications to create secure, uniform seals that protect contents from contamination while maintaining product integrity. In this […]
Precision Heat Sealing Solutions for Compact Medical Devices
At Thermal Press International (TPI), we understand the critical importance of creating reliable, consistent, and high-quality seals for compact medical devices. With our state-of-the-art heat sealing equipment, we offer advanced solutions tailored to meet the unique challenges of heat sealing and staking in the medical industry. Precision Engineering for Compact Medical Devices Heat sealing and […]