Heat Sealing a Boat Port
This video features a C-Series Thermal Press configured to hea seal a boat port onto an IV bag, a critical application in medical fluid management where seal integrity and consistency are essential. Port and fitment sealing requires precise control of heat, pressure, and alignment to ensure a reliable, leak-proof bond between the port and flexible […]
Heat Sealing an Impeller Base
This video showcases a standard Dual C-Series machine designed for heat sealing a large impeller base to a bioreactor bag. This type of application is commonly found in biopharmaceutical and single-use process environments, where reliable, repeatable seals are critical to maintaining sterile conditions and product integrity. The Dual C-Series configuration allows for efficient handling of […]
2-Up Boat Port Heat Sealing
This video features a C-Series Thermal Press configured for 2-up boat port heat sealing on medical-grade bags, enabling increased throughput while maintaining precise control. Applications like this require consistent sealing performance across multiple parts within a single cycle, making accurate fixturing and alignment critical. The system utilizes highly specialized tooling designed to securely locate and […]
Heat Sealing an Array of Small Vials
This video highlights a Thermal Press International C-Series machine performing precision foil heat sealing on an array of small vials. The process is designed to deliver accurate, repeatable seals for small-format vial applications where consistency and alignment are critical. In this application, the eight vials are loaded into a custom-designed fixture that supports proper positioning […]
Thermally Welding a Wearable Medical Device in an R&D Environment
This video showcases thermal welding of an adhesive patch to a wearable medical device using a C-Series machine in an R&D setting. Applications like this are common in wearable and skin-contact medical devices, where secure bonding and material compatibility are critical to both performance and patient safety. In this process, the adhesive patch is precisely […]
Heat Sealing a Disc Port onto a Bioreactor Bag
This video showcases our Dual C-Series machine, also known as the Port Sealer Thermal Press, being used to heat seal a port disc onto a bioreactor bag. The system ensures precise and reliable sealing for optimal performance in bioreactor applications.
Piezo Heat Swaging on a Rotary Table
This video features a C-Series Thermal Press performing heat swaging – a specialized form of heat staking – to secure piezoelectric sounders into a wearable medical device. This application requires precise control of heat and pressure to form secure, consistent stakes while protecting sensitive electronic components. The system is equipped with a rotary indexing table […]
Heat Staking a Medical Microfluidic Card with Extremely Small Posts
This video demonstrates Thermal Press International’s expertise in precision heat staking a medical microfluidic diagnostic card featuring seventeen extremely small thermoplastic posts. Applications such as this demand exceptional positional accuracy, repeatable heat transfer, and tightly controlled forming parameters to ensure each post is consistently staked wihout damaging delicate card features or surrounding components. The system […]
Heat Staking a Surgical Device with an Intricate Fixture
This video showcases a Thermal Press International C-Series Thermal Press performing a precision heat staking operation on a delicate surgical device. The application involves heat staking a single plastic post to securely retain a component, requiring careful control of heat, time and pressure to avoid damaging surrrounding features. Due to the intricate geometry and sensitivity […]
Heat Sealing a Tyvek Lid on a Container
This video highlights a Thermal Press International C-Series macine performing precision heat sealing of a Tyvek lid onto a medical container. Heat sealing Tyvek is a critical process in medical packaging, as it provides a secure, breathable seal that supports sterilization methods such as ethylene oxide (EtO) while maintaining a reliable microbial barrier. In this […]