Heat Staking an Automotive PCB Assembly 2-Up

Heat staking automotive PCB 2-up using Thermal Press machine

This video highlights an H-Series Thermal Press configured for heat staking automotive PCB assemblies in a 2-up configuration, enabling increased throughput while maintaining precise process control. The system incorporates a power shuttle table and custom-engineered tooling to streamline loading, positioning, and cycling. Two PCB assemblies are loaded into the dedicated fixture, where they are securely […]

The Strategic Importance of Heat Staking in PCBA Manufacturing

In the electronics manufacturing landscape, Printed Circuit Board Assemblies (PCBAs) form the backbone of virtually every modern device.  With the push toward more compact, efficient, and durable electronics, manufacturers are continuously exploring innovative techniques to assemble and secure electronic components.  Among these techniques, heat staking has emerged as a critical process, offering unique advantages that […]

PCB Heat Staking on a Rotary Table 2

PCB heat staking on a rotary table using C-Series Thermal Press with custom nesting

This video showcases a Thermal Press International C-Series machine performing PCB heat staking using a rotary table configuration designed to improve throughput and operator efficiency. Applications involving printed circuit board assemblies often require precise alignment, controlled heat transfer, and repeatable forming across multiple staking points to ensure secure component retention without damaging sensitive electronics. In […]

PCB Heat Staking on a Rotary Table 1

PCB heat staking on rotary table using Thermal Press machine

This video showcases a Thermal Press International C-Series machine configured for precision heat staking of printed circuit board (PCB) assemblies using a rotary indexing table. Heat staking is an ideal solution for mechanically fastening plastic components to PCBs without introducing vibration, particulate, or stress that can compromise sensitive electronic components. In this application, PCB assemblies […]

Heat Staking a PCB_Up Close View

Close-up view of PCB heat staking using H-Series Thermal Press machine

This video provides an up-close view of a Thermal Press International H-Series machine performing a heat staking operation on a printed circuit board (PCB). Applications involving PCBs often require precise contorl of heat, pressure, and dwell time to form secure mechanical bonds without damaging sensitive electronic components. In this process, the PCB is positioned within […]

Heat Staking 2 Very Small PCBs

Heat staking 2 very small PCBs using Thermal Press machine

This video showcases Thermal Press International’s C-Series machine being used to heat stake two very small printed circuit board (PCB) assemblies simultaneously using a custom-engineered 2-up fixture. Applications involving compact electronic assemblies require exceptional positional accuracy, controlled heat transfer, and repeatable forming parameters to ensure secure component retention without damaging sensitive circuitry. In this process, […]