Heat Staking an Automotive PCB Assembly 2-Up

This video highlights an H-Series Thermal Press configured for heat staking automotive PCB assemblies in a 2-up configuration, enabling increased throughput while maintaining precise process control. The system incorporates a power shuttle table and custom-engineered tooling to streamline loading, positioning, and cycling. Two PCB assemblies are loaded into the dedicated fixture, where they are securely […]

Heat Staking an Automobile PCB Assembly on a Manual Press

This video showcases a Thermal Press International manual thermal press being used during the process development phase of an automotive PCB heat staking application. The system provides a flexible and cost-effective solution for evaluating feasibility, optimizing process parameters, and refining tooling design before transitioning to production. In this application, the PCB assembly is poisitioned within […]

Revolutionizing Automotive Display Assembly Utilizing Thermal Assembly Equipment

In today’s automotive landscape, the integration of infotainment systems, instrument clusters, and vehicle displays has become synonymous with cutting-edge technology and enhanced driving experiences.  Behind the scenes, the assembly of these critical components relies on precision engineering and state-of-the-art equipment.  In this article, we delve into the world of infotainment, instrument cluster, and vehicle display […]

Heat Staking Small Auto Parts on a Rotary Table

This video showcases a Thermal Press International C-Series machine performing a precision heat staking operation on two small automotive components simultaneously. The application features split-level plastic posts, requiring controlled heat and pressure to form consistent, reliable stakes across multiple heights. The system is equipped with a rotary table, which significantly improves throughput by allowing part […]

Heat Staking the Bezel for an Automobile Dashboard

This video showcases our H-Series machine, used to heat stake the bezel of an automobile dashboard in a 2-up format. The system features a customized nest and clamping mechanism to ensure precise and consistent bezel placement on every run. It also includes a power shuttle table for smooth and efficient loading and unloading.

Heat Staking a Large Automobile Taillight Assembly

This video showcases a custom-format Thermal Press machine engineered to heat stake a large automobile taillight assembly. The system features a multi-actuator setup and multiple thermal heads, ensuring precise and efficient processing of this complex component.

4-Axis Heat Staking of a Taillight Assembly

This video showcases a specially customized H-Series machine, equipped with four distinct thermal heads for optimized versatility. It also features a power shuttle table for enhanced efficiency. To ensure operator safety, the This video features a specially customized H-Series Thermal Press configurated for 4-axis heat staking of an automotive taillight assembly. Applications like this often […]

Heat Staking Threaded Inserts 2

This video features a C-Series Thermal Press configured for the heat staking of threaded inserts, a common application used to create strong, reliable threads in plastic components. This process is widely used across industries where durable fastening solutions are required without compromising part integrity. The system is equipped with a power shuttle table that enables […]

Revolutionizing Automotive Lighting: Precision LED Taillight Assembly Solutions

In the dynamic realm of automotive innovation, one aspect stands out: the evolution of LED technology. As a frontrunner in precision heat staking machinery, Thermal Press International (TPI) presents an array of solutions tailored to the intricate demands of LED taillight assemblies. Over the past two decades, the transformative strides in LED technology have reshaped […]