Thermally Welding a Wearable Medical Device in an R&D Environment
This video showcases thermal welding of an adhesive patch to a wearable medical device using a C-Series machine in an R&D setting. Applications like this are common in wearable and skin-contact medical devices, where secure bonding and material compatibility are critical to both performance and patient safety. In this process, the adhesive patch is precisely […]
Heat Sealing a Flex Connector
This video showcases Thermal Press International R&D work involving the precision heat sealing of both an LCD and a printed circuit board (PCB) to a flex circuit connector in a single, controlled process. Heat sealing is an effective solution for bonding delicate electronic components where precise alignment, consistent pressure, and controlled heat are required to […]
In-Line Conveyor Heat Staking of a High-Density LED Array
This video demonstrates a simulated production cycle of Thermal Press International’s In-Line Conveyor Thermal Press operating within a SMEMA-compatible automated manufacturing line. The system is designed to integrate directly into conveyorized assembly environments where consistent throughput, repeatability, and minimal manual handling are critical to production efficiency. In this application, a pallet carrying a high-density LED […]
The Thermal Press Difference
This introductory video offers a behind-the-scenes look at Thermal Press International, showcasing who we are and what we do. It highlights our advanced machine solutions and provides an insightful tour of our state-of-the-art factory. Watch to discover the innovative technology, quality manufacturing, and expert craftsmanship that define our products and services.
Heat Staking Threaded Inserts
This video demonstrates a Thermal Press International C-Series machine performing precision heat staking of threaded inserts into thermoplastic components. Heat staking is a highly controlled thermal assembly process that allows metal inserts to be securely embedded into plastic parts, creating strong, repeatable threads without introducing stress or damage to the surrounding matierial. In this application, […]
Heat Sealing a Disc Port onto a Bioreactor Bag
This video showcases Thermal Press International’s Dual C-Series machine, also known as the Port Sealer Thermal Press, being used to heat seal a disc port onto a bioreactor bag for critical single-use biroprocessing applications. Bioreactor bags require strong, consistent, and leak-resistant seals to maintain sterility, preserve process integrity, and support reliable fluid handling throughout production. […]
Piezo Heat Swaging on a Rotary Table
This video features a C-Series Thermal Press performing heat swaging – a specialized form of heat staking – to secure piezoelectric sounders into a wearable medical device. This application requires precise control of heat and pressure to form secure, consistent stakes while protecting sensitive electronic components. The system is equipped with a rotary indexing table […]
PCB Heat Staking on a Rotary Table 2
This video showcases a Thermal Press International C-Series machine performing PCB heat staking using a rotary table configuration designed to improve throughput and operator efficiency. Applications involving printed circuit board assemblies often require precise alignment, controlled heat transfer, and repeatable forming across multiple staking points to ensure secure component retention without damaging sensitive electronics. In […]
PCB Heat Staking on a Rotary Table 1
This video showcases a Thermal Press International C-Series machine configured for precision heat staking of printed circuit board (PCB) assemblies using a rotary indexing table. Heat staking is an ideal solution for mechanically fastening plastic components to PCBs without introducing vibration, particulate, or stress that can compromise sensitive electronic components. In this application, PCB assemblies […]
Heat Staking a Medical Microfluidic Card with Extremely Small Posts
This video demonstrates Thermal Press International’s expertise in precision heat staking a medical microfluidic diagnostic card featuring seventeen extremely small thermoplastic posts. Applications such as this demand exceptional positional accuracy, repeatable heat transfer, and tightly controlled forming parameters to ensure each post is consistently staked wihout damaging delicate card features or surrounding components. The system […]