Heat Staking an Automotive PCB Assembly 2-Up

Heat staking automotive PCB 2-up using Thermal Press machine

This video highlights an H-Series Thermal Press configured for heat staking automotive PCB assemblies in a 2-up configuration, enabling increased throughput while maintaining precise process control. The system incorporates a power shuttle table and custom-engineered tooling to streamline loading, positioning, and cycling. Two PCB assemblies are loaded into the dedicated fixture, where they are securely […]

Heat Staking an Automobile PCB Assembly on a Manual Press

Heat staking automobile PCB on manual Thermal Press machine

This video showcases a Thermal Press International manual thermal press being used during the process development phase of an automotive PCB heat staking application. The system provides a flexible and cost-effective solution for evaluating feasibility, optimizing process parameters, and refining tooling design before transitioning to production. In this application, the PCB assembly is poisitioned within […]

Heat Staking Small Auto Parts on a Rotary Table

Heat staking small automotive parts on rotary table using Thermal Press machine

This video showcases a Thermal Press International C-Series machine performing a precision heat staking operation on two small automotive components simultaneously. The application features split-level plastic posts, requiring controlled heat and pressure to form consistent, reliable stakes across multiple heights. The system is equipped with a rotary table, which significantly improves throughput by allowing part […]

Heat Staking the Bezel for an Automobile Dashboard

This video showcases a Thermal Press International H-Series machine used to heat stake the bezel for an automotible dashboard in a 2-up configuration. Automotive interior components such as dashboard bezels require precise alignment, consistent forming, and strong mechanical fastening to ensure durability, fit, and long-term performance under varying environmental conditions. In this application, the bezel […]

Heat Staking a Large Automobile Taillight Assembly

This video showcases a custom-format Thermal Press International machine engineered to heat stake a large automotbile taillight assembly. Applications such as automotive lighting components often require hgih-strength fasteneing, precise alignment, and repeatable thermal forming across multiple stake points to ensure structural integrity, fit, and long-term performance in demanding vehicle environments. In this process, the taillight […]

4-Axis Heat Staking of a Taillight Assembly

4-axis heat staking of automotive taillight assembly using Thermal Press machine

This video showcases a specially customized H-Series machine, equipped with four distinct thermal heads for optimized versatility. It also features a power shuttle table for enhanced efficiency. To ensure operator safety, the This video features a specially customized H-Series Thermal Press configurated for 4-axis heat staking of an automotive taillight assembly. Applications like this often […]

Heat Staking Threaded Inserts 2

Heat staking threaded inserts on a Thermal Press machine

This video features a C-Series Thermal Press configured for the heat staking of threaded inserts, a common application used to create strong, reliable threads in plastic components. This process is widely used across industries where durable fastening solutions are required without compromising part integrity. The system is equipped with a power shuttle table that enables […]