Tooling Changeover on a MicroLAB System
This video demonstrates a tooling changeover on the Thermal Press International (TPI) MicroLAB Thermal Press system, highlighting the platform’s flexibility for precision thermal assembly applications requiring repeatable setup precedures and process control. The MicroLAB system is designed for compact and miniature assembly applications commonly found in medical device manufacturing, microfluidics, electronics assembly, diagnostic devices, wearable […]
Heat Sealing a Boat Port
This video features a C-Series Thermal Press configured to hea seal a boat port onto an IV bag, a critical application in medical fluid management where seal integrity and consistency are essential. Port and fitment sealing requires precise control of heat, pressure, and alignment to ensure a reliable, leak-proof bond between the port and flexible […]
Heat Sealing an Impeller Base
This video showcases a standard Dual C-Series machine designed for heat sealing a large impeller base to a bioreactor bag. This type of application is commonly found in biopharmaceutical and single-use process environments, where reliable, repeatable seals are critical to maintaining sterile conditions and product integrity. The Dual C-Series configuration allows for efficient handling of […]
Port Sealer in Action
The Port Sealer Thermal Press shown in this video is engineered to deliver precise, repeatable heat sealing of ports and fitments across a wide range of medical and fluid management applications. The system utilizes interchangeable, precision-machined Delrin nests – visible as the white ring beneath the port – to securely locate and support each component […]
2-Up Boat Port Heat Sealing
This video features a C-Series Thermal Press configured for 2-up boat port heat sealing on medical-grade bags, enabling increased throughput while maintaining precise control. Applications like this require consistent sealing performance across multiple parts within a single cycle, making accurate fixturing and alignment critical. The system utilizes highly specialized tooling designed to securely locate and […]
Heat Sealing an Array of Small Vials
This video highlights a Thermal Press International C-Series machine performing precision foil heat sealing on an array of small vials. The process is designed to deliver accurate, repeatable seals for small-format vial applications where consistency and alignment are critical. In this application, the eight vials are loaded into a custom-designed fixture that supports proper positioning […]
Thermally Welding a Wearable Medical Device in an R&D Environment
This video showcases thermal welding of an adhesive patch to a wearable medical device using a C-Series machine in an R&D setting. Applications like this are common in wearable and skin-contact medical devices, where secure bonding and material compatibility are critical to both performance and patient safety. In this process, the adhesive patch is precisely […]
Heat Sealing a Flex Connector
This video showcases Thermal Press International R&D work involving the precision heat sealing of both an LCD and a printed circuit board (PCB) to a flex circuit connector in a single, controlled process. Heat sealing is an effective solution for bonding delicate electronic components where precise alignment, consistent pressure, and controlled heat are required to […]
Heat Sealing a Disc Port onto a Bioreactor Bag
This video showcases Thermal Press International’s Dual C-Series machine, also known as the Port Sealer Thermal Press, being used to heat seal a disc port onto a bioreactor bag for critical single-use biroprocessing applications. Bioreactor bags require strong, consistent, and leak-resistant seals to maintain sterility, preserve process integrity, and support reliable fluid handling throughout production. […]
Heat Sealing a Tyvek Lid on a Container
This video highlights a Thermal Press International C-Series macine performing precision heat sealing of a Tyvek lid onto a medical container. Heat sealing Tyvek is a critical process in medical packaging, as it provides a secure, breathable seal that supports sterilization methods such as ethylene oxide (EtO) while maintaining a reliable microbial barrier. In this […]